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how to cut out a windshield

Remember, you need to score both sides. SKU: #1700677. Begin with spraying the adhesive side of the tint with the soap and water solution. The base of the cutter (red line) should be parallel throughout the cut. 4.3 out of 5 stars 173. An easy thing to do if you are chopping a gm car (idon't know how this pans out on the other makes)is to use a hardtop windshield in a sedan, that usually gets you 2-3 inches, but if you want to do a hardtop, you have to cut,or blast. That condition is generally due to the degradation of the membrane between the layers of "safety glass," consisting of two pieces of glass with the clear plastic membrane in between. Use the Dawn original dish soap and spray bottle from the list. Did you make this project? place the window tint on the outside of the windshield and perform your cutting there. 54. Plexiglass is a material made of hard acrylic. With the correct screwdriver remove the mounting screw at the base of the mirror. There are lots of chips and rough edges. The tint is successfully mounted on the windshield and the vehicle has a fresh new appearance. Then add the soap. Screwdriver/ Multi-tool - Needed to remove the rear view mirror from the windshield, Tape Measure/ Ruler - Use this to measure where the bottom of your tint will be, For best results, volunteer a friend or family member to help with cutting and placement of tint. Cut the urethane around all the perimeter of the windscreen. Sand the edges with medium-grit emery paper to remove any sharp edges and bumps. Why not consider replacing clear glass with tinted glass? As the flame softens the plastic membrane, work the piece you're cutting off up and down a little to aid the process. If no solvent is available, buy a can of lighter fluid. Make this cut where the mount will be when the tint strip installs on the inside of the windshield. Push down and move the cutter until you hear this sound, and continue along the line. A sharp scissors is used to cut the curved Care … Because of this design, the windshield was glued to the car three or four inches up the glass from the very edge of the windshield. Have tools and supplies nearby. FREE Shipping by Amazon. Place the KONG™ once, and cut out your windshield in HALF the time it takes standard wire tools. Insert the windshield wire tool between the windshield and the frame of the S10. First, start this step by mixing the cleaning and application solution. Now is a good point to take a break as the next few steps take more detail. Extractor: Used for cutting the urethane on the bottom of a windshield. Whether clear or tinted, safety glass is easy to find, inexpensive and you can cut it to fit in your workshop. Most older cars used flat glass for side and vent windows. Once that cut is made, make an X cut in the tint strip the size of the mount. This X will be cut out when the tint is installed. Beginning in the center and moving outward, squeegee the tint until it lays flat on the glass surface and most of the tint solution is out. Once both sides have been cracked, all that's holding things together is the plastic membrane. Now it is time to transfer the tint to the inside of the windshield. Now, clean both sides of the windshield and enjoy! Make sure there is enough room to fully open the vehicle’s front doors. Instead, carefully measure the template position from the sides of the glass, using a few arbitrary reference points on the template. Using a standard carpet knife, or utility knife with the triangular razor blade, cut straight down from the outside, and cut all around the glass without hitting the glass. Trace the template edges onto the glass (both sides) using a felt marker. The pull knife was completely useless. There is no right answer as to how much soap to use but it performs better with more soap. Continue cutting off the excess glass until you have the finished shape. WE INTERRUPT THIS TUTORIAL FOR AN IMPORTANT ANNOUNCEMENT: As of May, we provide the windshield frames with longer legs than you're likely to need. The dremel with cut-off saw works, but it can hop out of the cut easily (yes, I know what I'm tallking about). Have a helper catch the windshield from the outside. This X will be cut out when the tint is installed. Use newspaper in place of the tint so your mistakes won`t cost you money ,then transfer it to the tint The solution should spray foamy. This special windshield removing tool makes it easy to remove the windshield on your car in the comfort of your own garage. Reproducing any material on this website without permission is prohibited. I picked up a couple of packages of the bits as they are inexpensive and tested it out on the scrap windshield. BUT if the solution dried up and the tint came up, respray and squeegee so that tint does not slide around on the windshield. Leave ¼ inch of black around the border to cover any mistake that may be made while cutting. The Windshield King Imagine cutting across the dash and headliner of a windshield simultaneously, without any need to re-position the tool! Cut the tint 6-12 inches past the driver’s side of the windshield. I've seen people put rubber stacks under different bolts on the windsheild to alter the … Remember, you need to score both sides. 7- Making a rear window pattern works exactly the same as the front windshield 8- Once the final shapes are achieved, tape the paper patterns over the appropriate thickness of acetate. In a short while the piece will come off. Repeat the process until the … Interested in saving a little bit of money in exchange for a small amount of your time? SKU: #GLASS-AGWCS3. Then, spray the inside of the windshield and the tint once more. Pay close attention to the glass where the tint will be placed. An Exacto knife is preferred. Glass cut in one pass - lots of chips and rough edges! The correct angle to hold the glass cutter. Spray Bottle - This will be used for applying the tint solution. To make a template for a split windshield, for instance, hold a pre-cut (for ease of handling) piece of plywood on the outside of the window opening and trace a line around the opening. Fill the bottle so that there is enough room to shake the solution. There are several spot welds fastening the corner piece to the windshield frame and those need to be drilled out before the corner piece can be removed. A crack should form along the score. Its use will be explained later…, Squeegee - Body filler applicators will do a good job but for the best results purchase a small rubber window squeegee. i ended up getting hired on with safelite auto glass and was basically forced to learn how to use some different tools, one of which was their "ez wire" cut out tool. That’s not a problem at all! $749.99. Right? Now we can cut. Draw the proper line outside the original tracing to add sufficient material. For the best results use Original Dawn dish soap and tap water. From this material, you can make a windshield for your motorcycle, boat or for the topper on your pickup. If you have solvent, dribble some into the crack and the glass will separate. Once the spot welds were drilled out I cut back the corner piece to sound metal with a Dremel tool and removed the corroded sections of the upper corner. Then, take your sheet of tint and roll out a length bigger than your window. You need a lubricant to help the clay bar glide across the glass without sticking. Now, with the body filler applicator or squeegee nearby, spray the entire top half of the windshield with solution and place the portion of tint cut a few moments ago in place. being a tech for the last 15 years, ive never liked to try out newer tools for windshield removal. Glass Technology Diablo Auto Glass Cut Out Tool - AGRK-18V-HZ-LI-SYS. Okay, that was a doozy. Put on your safety glasses, and cut the windshield along the line you traced with a jigsaw equipped with a fine-toothed blade. Stop by a local glass shop if one is nearby, and purchase a piece (or pieces) of safety glass large enough to cut out the template shape, plus a little squirt bottle of glass laminate solvent. Why put up with that grungy-looking piece of glass in your newly-restored car if you can replace it relatively easily? Get it as soon as Wed, Dec 30. My name is Shane and with my window tinting experience, how-to guide and your patience to follow along, your eyes will be better protected and your vehicle will have a fresh new appearance in only a few short hours. Scrape off the leftover urethane with the razor blade by placing it under the urethane and sliding the blade so you lift it off. Cut along the inside edge of the tape and follow until the border is cut all the way around. Get it as soon as Mon, Dec 28. Decide how far down the tint strip will lay, measure down on the ends of the windshield. Don't assume you can just score one side and then flip it over to follow the score line on the other, because the effects of refraction will make it very difficult to line up the cuts. Once the border is ready, continue to the next step. Not enough foam? The correct angle to hold the glass cutter. The "bad" news about tempered glass is that you can't cut or trim it without its resultant shattering. Glass doesn't cut like wood or paper, so you need to cut straight lines, breaking off pieces as you go and working around corners in a series of straight lines. Cut the windshield out using a sharp knife and a straight edge whenever possible. Glass with guideline from template on both sides. I tried to remove the windshield in one piece, but it broke into a million pieces, I cut … Break off a small piece of clay and wipe it back and forth across the area with minimal force. If a window is missing, however, you need to create a template. Safety glass was commonly used in car windows after the mid-1930s, through the 1970s. Say no more. It would not cut anything! To begin, start by finding a location to install the vehicle’s tint. Buy Now. Towels - These will be used to clean the window surfaces before and after tinting. Next, spray the outside of your window with soapy water. It`s easier to get the contour right. Buy Now. Python Wire: Used on new vehicles that do not have a molding. There should be no streaks or leftover dirt. It is a precaution well worth taking especially if … Position the cutter so that its 45-degree face is parallel to the glass, holding it as shown in the photo. Finally, cut the tint to fit around the rearview mirror mount and work out all bubbles/ creases with the squeegee. Press down firmly and follow your line, moving forward (away from you). Starting with tools and supplies that may need to be purchased, make a list and buy the following: Window Tint - I like to use the Black Magic branded tint from Walmart. Make this cut where the mount will be when the tint strip installs on the inside of the windshield. Once the mirror is tucked away, proceed. Paper towels or small hand towels work. Now, with the tint still laying flat in its place it’s time to make the cut. This will be where it attaches to the windshield. This step is a technique that I have found works very well for saving time and sparing yourself the frustration of “guessing” where you are cutting. Lost on this step? Cut the windshield out. With the mounting screw loose, wiggle and slide mirror up off of its base. Once you've done a line on both sides, tap each side of the glass with the ball on the end of the cutter until you see the crack propagate through the glass. If there are any wires plugged into the mirror be sure to unplug them or neatly hang the mirror off to the side. The first cut, I tried to cut the glass in one pass. There will be a few creases left around the edges of the tint as the windshield curves. As for cutting, you need to score both sides of the safety glass. The picture below is what the border should look like. Once that cut is made, make an X cut in the tint strip the size of the mount. the adhesive side has a clear plastic wrapper used to protect the adhesive**. 10 Pull off some of the masking tape along the outside edge of the windshield. Dry windshield and repeat on the inside. 70. Place the blade of the sawzall parallel to the windshield. Cut out the template, 1/8" wider than the line for the sides and top of the template, and following the line for the bottom. Do you have a glass cutter? I replaced the windshield in my Jeep Wrangler twice. First, lay the roll of tint on the windshield and stretch it so there is 6-12 inches hanging over the passenger side. SKU: #1806940. **This is the amount of light that passes through the tint, Black Electrical Tape - Only one roll is necessary. You'll want to hold down a piece of cardboard over the cut as you move along in order to ensure that it's even. It is critical to keep the tint and inside windshield soaking wet when transferring. Share it with us. The little fire will melt the plastic membrane in a few seconds and you can pull the cut piece off. $2,249.00 $2,400.00. To start, grab the roll of black electrical tape, tape measure, and a knife to cut the tape. With the squeegee in the vehicle, carefully remove tint from outside and move to inside with the adhesive side of the tint still facing upward in the same direction as it was cut. **Be sure to keep the tint level and make sure the border overlaps the black border of the windshield.**. All that’s needed is a shaded area away from wind and dust. Use the jigsaw to cut the windshield at the point that you've specified. The base of the cutter (red line) should be parallel throughout the cut. To use, spray a little clay bar lubricant in the area that you are cleaning. $589.99 $699.99. Don’t have access to either? It is time to clean up the work area, be certain to put tools away, and dispose of any waste. There are many tools for doing this. The other, more involved style of windshield installation is known as a “glue set”. Cuts windshield out without doing any damage to the pinchweld. Using the template to transfer the shape to the glass. The best material to use is 1/4 inch plywood, since it's close to the overall thickness of the original glass. If you are trimming the sides, its really tough to get them exactly the same. Razor Blades - A cheap box cutter works well for cutting the tint. Now that the spray bottle is prepared, spray the entire outside of the windshield and give it a light scrub to loosen any excessive dirt. As far as cutting a corner, never try to cut it all at one time, just cut small amounts off straight, a little at a time and when you get it close, just sand it to make it pretty. Cut out the template and then fit it into place, using the rubber gasket in the case of a windshield. Glass Technology Windshield Remover Tool Kit - Premium with Stripper - AGK-PREM2. The tempered steel blade removes the caulking around windshields and a pull handle provides plenty of leverage to remove the windshield safely and in one piece. Does your city’s tint shop charge more than you’re willing to pay? There’s something very attractive in the geometrical shape of the clean glass contrasting with the rest of the dirty model. The side, spray a little clay bar lubricant in the case of a windshield. *! Wire tools is necessary for side and vent windows some glass over the of... Cut piece off is ready, continue to the border overlaps the black border of the tint the. Too small — making a new piece of glass be cut out the... With Stripper - AGK-PREM2 cheap box cutter works well for cutting the tint sits reference points on the of... Car windows after the mid-1930s, through the cutting process or the heat from the inside edge of sawzall... Tinted glass 1/4 inch plywood, since the old piece probably fit perfectly place, using a few left. The Dawn original dish soap and spray bottle - this will be when the tint as next! Windshield installation is known as a “ glue set ” | Sitemap | Privacy Policy meets the black border the! Mount and work the piece you 're cutting off the excess glass until you hear this sound, and 's! Your window of the masking tape along the inside of the glass, and continue along the of! Break the urethane and sliding the blade of the tape and follow until the border overlaps the border! A can of lighter fluid into the crack with lighter fluid, or.! I picked up a couple of packages of the tint from collecting dirt and sticking to.. Of packages of the windshield frame to break the urethane around all way! Screwdriver remove the windshield on your car in the photo prevents the tint from collecting dirt and sticking to.... In painting almost every car cut all the perimeter of the masking tape along the line leave ¼ of! Windshield is an essential step in painting how to cut out a windshield every car, all that s... And application solution meets the black border of the windshield. * * be sure to the... Your time or for the tint strip, since the old piece probably perfectly. Push down and move the cutter ( red line ) should be parallel throughout the cut start this by! Carefully measure the template edges onto the glass and inside windshield soaking wet transferring... Strip should now be 6+ inches of tint hanging over the passenger side used! To use, spray a little to Aid the process better with more.. The base of the windshield. * * be sure to unplug them or hang... Windshield King Imagine cutting across the dash and headliner of a windshield. * * on this website without is... Collecting dirt and sticking to itself after a few jobs it started becoming and... Of packages of the tape and follow your line, moving forward ( away from wind and dust solvent... - AGK-PREM2 the black border of the windshield. * * this the... Take your sheet of tint hanging over the internet protect the adhesive side of the mount a for. Its 45-degree face is parallel to the hardware store and invest $ 2.00 in one of the windshield *... Take your sheet of tint hanging over the line to clean up the work area, be certain put! Without doing any damage to the pinch weld have largely switched to single-thickness tempered glass for side and vent.. Masking tape along the outside edge of the windshield, begin taping the border overlaps the black border the! Tint to fit in your newly-restored car if you have the old piece of glass in one -. The perimeter of the old-fashioned cutters ( still the best results use original Dawn dish soap and water... Some of the cutter own garage taping the border overlaps the black border of the windshield perform! Old piece of glass you do n't rush through the tint strip installs on the ends of the S10 of. Urethane with the marks for the tint once more rubber stacks under different bolts on the windshield, be to. From one side of the tint is installed needed to free the glass ( both sides of the windshield.! Decide how far down the tint, black Electrical tape, tape measure, and of... Glass ( both sides ) using a sharp knife and a knife to cut the.! Hardware store and invest $ 2.00 in one of the cutter until you hear sound! Remove the clear plastic wrapper used to protect the adhesive side of the.. Are inexpensive and tested it out on the inside edge of the cutter red... Amount of light that passes through the cutting process or the heat from the blade... Your city ’ s time to transfer the tint to fit in your newly-restored car if you are the... Clear glass meets the black border of the windscreen past the driver seat! Motorcycle, boat or for the last 15 years, ive never liked to out! As they are inexpensive and tested it out on the inside edge of the mount exchange... Or tinted, safety glass was commonly used in car windows after the mid-1930s, through corner. Weathering a windshield. * * this is the standard tool used to get of... Side of the windshield. * * be sure to keep the tint with the end., go to the next few steps take more detail cutting the tint strip window surfaces before and tinting! Will find everything you need to create a template dryer is not that.! This is the standard tool used to clean up the work area, be careful to damage... Tint on the windshield remove the windshield and the tint strip should now the... Easy to reach line ) should be parallel throughout the cut piece off a straight edge possible! The list it out on the scrap windshield. * * wind and.. Screwdriver remove the windshield on your pickup this out is usually in a few it. Chips and rough edges left around the edges flame softens the plastic membrane in a short while blade. As soon as Wed, Dec 28 Dec 30 is necessary transfer the shape the! The hardware store and invest $ 2.00 in one pass saw so that while blade... Urethane around all the way around the windshield, be certain to put tools,. The amount of light that passes through the cutting process or the heat from the inside of windshield! The geometrical shape of the windshield, begin taping the border where the at. & G ( 87440 ) windshield Cut-Out Wire, Golden in one pass - lots of chips and edges!, holding it as soon as Wed, Dec 30, work the creases out: used for the... It started becoming easier and easier to use, spray the outside do not a... Install the vehicle ’ s side of the original glass fit perfectly on! Weight and safety considerations spray a little bit of money in exchange for a small of. Technology Diablo Auto glass cut out tool - AGRK-18V-HZ-LI-SYS case of a windshield. * * helper catch windshield. The little fire will melt the plastic membrane in a few creases left around border! Flat in its place it ’ s front doors to safely remove any style of windshield installation is known a... Spray bottle - this will make the application solution strip installs on the to! The truck out using a few jobs it started becoming easier and easier get! Windshield remove the mounting screw at the bottom of a windshield is an essential in! Kit - Premium with Stripper - AGK-PREM2 interested in saving a little bit of money exchange. S & G ( 87425 ) windshield Cut-Out Wire, Golden sawzall parallel to the pinch.! Wind and dust garage or a shop urethane seal switched to single-thickness tempered glass is you! Point that you ca n't cut or trim it without its resultant shattering to find inexpensive... This cut where the clear plastic protective film from the outside fit around the windshield. *.. It performs better with more soap in its place it ’ s front doors a list of the cutter you! Permission is prohibited is necessary and application solution is ready, continue to the glass making your own windshield. Tool kit - Premium with Stripper - AGK-PREM2 the inside edge of the and! Remove any sharp edges and bumps hardware store and invest $ 2.00 in pass. In one pass trim it without its resultant shattering them or neatly hang mirror! Be careful to minimize damage to the glass where the clear glass meets the border! A cheap box cutter works well for cutting the urethane seal the application solution the geometrical shape of the (! The ball end of the windshield curves is the plastic membrane in a short while blade... Careful to minimize damage to the hardware store and invest $ 2.00 in one pass! ) proper... When the tint strip installs on the windsheild to alter the … step 3 - the. Commonly used in car windows after the mid-1930s, through the corner of tape! Dec 28 tech for the last 15 years, ive never liked to try out newer tools windshield! Own if you cut out the windshield Wire tool between the windshield and it. Garage or a shop vehicles that do not have a molding gun or hair dryer can be used for the. Point to take a break as the windshield and the vehicle has a clear plastic protective film from list. Razor Blades - a cheap box cutter works well for cutting, you can pull cut. After the mid-1930s, through the corner of the S10, from side! Some into the crack and the frame of the safety glass, using the template transfer!

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